The objectives of this project are to design a statically determinant load cell mechanism for a prototype tow tank ultimately culminating in the testing of the aerodynamic performance of a Formula One racing car model. This paper also serves as a proof of concept for force data collection for a full-sized tow tank being developed by Isabella All [8]. The project includes the design and construction of the load cell mechanism which utilizes a load cell to measure the force in a specific member of the mechanism which is then used to determine the semi-lift and drag forces for a given test model. For this specific project, a model of the front-end of an F1 racing car was used for data collection and analysis. It was found that for a short period of time within each test run, constant force data was able to be collected from the load cell which could then be transformed into semi-lift and drag force data. Ultimately, the drag coefficient acting on the model was found to be in the range of 0.9 to 1.3 which somewhat falls in line with the estimated values of 0.7 to 1.0 [1] for F1 racing vehicles. Although the final data collected may not be entirely accurate due to errors discussed in the paper, the ideas presented in this project can be fully realized with some minor changes and adjustments.

An interface reconstruction algorithm for the Volume of Fluid (VOF) method is required for two-phase flow problems for advection of phase interface. The primary method for interface reconstruction has been through piecewise linear interface calculation (PLIC) reconstruction. However, while PLIC reconstruction is highly accurate at representing small curvature interfaces by approximating planes across multiple grid cells, accuracy problems arise when the size of the mesh is too coarse to accurately approximate a large curvature without resorting to refining the mesh. An elliptic interface reconstructing algorithm is explored for two-phase flow problems in 2D to determine the viability of a higher-order interface reconstruction algorithm. This requires first developing an area overlap function between an arbitrary triangle and ellipse, which is then extended to calculate the area fraction field of an ellipse within a mesh. Then, the "reverse" problem of elliptic interface reconstruction given an area fraction field is examined. A study is conducted to determine the presence of any local minimums when varying the ellipse parameters. In the future, a multi-dimensional root-finding solver using Newton's Method will be developed to properly reconstruct the elliptic interface given the area fraction field.

The Micro-g NExT 2019 challenge set out to find a new device to replace the Apollo mission lunar contingency sampler in preparation for the 2024 Artemis mission. The 2019 challenge set a series of requirements that would enable compatibility with the new xEMU suit and enable astronauts to effectively collect and secure an initial sample upon landing. The final prototype developed by the team features a sliding plate design with each plate slightly shorter than the previous. The device utilizes the majority of the xEMU suit’s front pocket volume while still allowing space for the astronaut’s hand and the bag for the sample. Considering safety concerns, the device satisfies NASA’s requirements for manual handheld devices and poses no threat to the astronaut under standard operation. In operation, the final design experiences an acceptable level stress in the primary use direction, and an even less in the lateral direction. Using assumptions such as the depth and density of lunar soil to be sampled, the working factor of safety is about 2 for elastic deformation, but the tool can still be operated and even collapsed at roughly double that stress. Unfortunately, the scope of this thesis only covers the effectiveness of resin prototypes and simulations of aluminum models, but properly manufactured aluminum prototypes are the next step for validating this design as a successor to the design used on the Apollo missions.

The Micro-g NExT 2019 challenge set out to find a new device to replace the Apollo mission lunar contingency sampler in preparation for the 2024 Artemis mission. The 2019 challenge set a series of requirements that would enable compatibility with the new xEMU suit and enable astronauts to effectively collect and secure an initial sample upon landing. The final prototype developed by the team features a sliding plate design with each plate slightly shorter than the previous. The device utilizes the majority of the xEMU suit’s front pocket volume while still allowing space for the astronaut’s hand and the bag for the sample. Considering safety concerns, the device satisfies NASA’s requirements for manual handheld devices and poses no threat to the astronaut under standard operation. In operation, the final design experiences an acceptable level stress in the primary use direction, and an even less in the lateral direction. Using assumptions such as the depth and density of lunar soil to be sampled, the working factor of safety is about 2 for elastic deformation, but the tool can still be operated and even collapsed at roughly double that stress. Unfortunately, the scope of this thesis only covers the effectiveness of resin prototypes and simulations of aluminum models, but properly manufactured aluminum prototypes are the next step for validating this design as a successor to the design used on the Apollo missions.

The Micro-g NExT 2019 challenge set out to find a new device to replace the Apollo mission lunar contingency sampler in preparation for the 2024 Artemis mission. The 2019 challenge set a series of requirements that would enable compatibility with the new xEMU suit and enable astronauts to effectively collect and secure an initial sample upon landing. The final prototype developed by the team features a sliding plate design with each plate slightly shorter than the previous. The device utilizes the majority of the xEMU suit’s front pocket volume while still allowing space for the astronaut’s hand and the bag for the sample. Considering safety concerns, the device satisfies NASA’s requirements for manual handheld devices and poses no threat to the astronaut under standard operation. In operation, the final design experiences an acceptable level stress in the primary use direction, and an even less in the lateral direction. Using assumptions such as the depth and density of lunar soil to be sampled, the working factor of safety is about 2 for elastic deformation, but the tool can still be operated and even collapsed at roughly double that stress. Unfortunately, the scope of this thesis only covers the effectiveness of resin prototypes and simulations of aluminum models, but properly manufactured aluminum prototypes are the next step for validating this design as a successor to the design used on the Apollo missions.

The Micro-g NExT 2019 challenge set out to find a new device to replace the Apollo mission lunar contingency sampler in preparation for the 2024 Artemis mission. The 2019 challenge set a series of requirements that would enable compatibility with the new xEMU suit and enable astronauts to effectively collect and secure an initial sample upon landing. The final prototype developed by the team features a sliding plate design with each plate slightly shorter than the previous. The device utilizes the majority of the xEMU suit’s front pocket volume while still allowing space for the astronaut’s hand and the bag for the sample. Considering safety concerns, the device satisfies NASA’s requirements for manual handheld devices and poses no threat to the astronaut under standard operation. In operation, the final design experiences an acceptable level stress in the primary use direction, and an even less in the lateral direction. Using assumptions such as the depth and density of lunar soil to be sampled, the working factor of safety is about 2 for elastic deformation, but the tool can still be operated and even collapsed at roughly double that stress. Unfortunately, the scope of this thesis only covers the effectiveness of resin prototypes and simulations of aluminum models, but properly manufactured aluminum prototypes are the next step for validating this design as a successor to the design used on the Apollo missions.