Synthesis and Xylene Separation Performance of Polycrystalline MFI Zeolite Membranes with Different Microstructure

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Description
Separation of xylene isomers is one of the most energy-intensive processes in the petrochemical industry. MFI-type zeolite membranes offer an attractive alternative to the traditional energy-intensive xylene separation processes. However, current MFI-type zeolite membranes, including b-oriented ones, are prepared on

Separation of xylene isomers is one of the most energy-intensive processes in the petrochemical industry. MFI-type zeolite membranes offer an attractive alternative to the traditional energy-intensive xylene separation processes. However, current MFI-type zeolite membranes, including b-oriented ones, are prepared on non-scalable supports and only offer good xylene separation characteristics at low xylene vapor pressures (low activity). It is not clear how the microstructure of MFI zeolite membranes affects the xylene isomer separation characteristics, especially at high xylene activities. These unresolved matters hinder their potential industrial separation applications.The objectives of this dissertation are to understand the effects of MFI zeolite membrane microstructure on xylene isomer separation performance of these membranes and explore the synthesis of high-performance b-oriented MFI zeolite membranes on scalable stainless-steel supports. The work includes exploring the relationship between the synthesis, orientation, microstructure, quality, and separation efficiency of xylene isomers, investigating the dependence of xylene activity with distinct microstructures and orientations of zeolite membranes, developing high-quality b-oriented membranes with an uncomplicated synthesis method fabricated on expandable macroporous supports, which can be manufactured at a reduced cost, and investigating the effect of operating conditions such as temperature and xylene vapor pressure on the separation performance of random and b-oriented membranes synthesized with and without a template. The research shows that the intercrystalline defects concentration and framework stability in randomly oriented MFI zeolite membranes at high p-xylene loading play a key role in separating xylene isomers via vapor permeation mode. The impact of structural distortion is particularly prominent in pervaporation separation under conditions corresponding to the highest loading of xylene in the zeolite framework. Randomly or b-oriented MFI membranes synthesized without a template offer a significant enhancement in xylene separation performance. Stainless-steel supports can be modified for use as supports for growing MFI zeolite membranes. High-performance b-oriented MFI zeolite membranes can be synthesized on such modified stainless-steel supports by scalable filtration seeding of MFI zeolite nanosheets followed by secondary growth. An improved understanding of the effects of membrane microstructure and synthesis of b-oriented MFI zeolite on stainless steel supports has further advanced zeolite membrane.
Date Created
2024
Agent

Investigation of Shock-induced Material Transformations using First Principles Calculations and Classical Force Field Molecular Dynamics

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Description
Material behavior under high strain rate deformation has always been an interesting topic. Under this extreme impact, possible structure changes such as phase transformation, chemical reaction, and densification occur in materials. It is helpful to develop a fundamental understanding of

Material behavior under high strain rate deformation has always been an interesting topic. Under this extreme impact, possible structure changes such as phase transformation, chemical reaction, and densification occur in materials. It is helpful to develop a fundamental understanding of structure-property relationship, which helps to build a theoretical model and speed up the material design process. Although shock experiment techniques have been widely developed, numerical approaches such as first principle calculations and molecular dynamics simulations have demonstrated their power in predicting shock behavior and revealing structure-property relationship in an economic and feasible manner. In this dissertation, the mechanical properties and shock responses of three materials, polyurea, silicate glass, and erythritol were investigated, among which polyurea and silicate glass are proposed to be protective materials, while erythritol is proposedto be a surrogate of the explosive material pentaerythritol tetranitrate. First principle calculations and classical molecular dynamics were carried out to predict the shock Hugoniot, and other thermomechanical properties. The simulations also explored potential shock-induced phase transformations in these three materials and seek to draw connections between shock-driven transformations and the underlying chemical composition and material structure. composition and material structure.
Date Created
2022
Agent