Optics Plate Assembly for Balloon-borne Large Aperture Submillimeter Telescope (BLAST)

Balloon-borne telescopes are an economic alternative to scientists seeking to study light compared to other ground- and space-based alternatives, such as the Keck Observatory and the Hubble Space Telescope. One such balloon-borne telescope is the Balloon-borne Large Aperture Submillimeter Telescope, or simply BLAST. Arizona State University was tasked with assembling one of the primary optics plates for the telescope's next mission. This plate, detailed in the following paragraphs, is designed to detect and capture submillimeter wavelength light. This will help scientists understand the formation and early life of stars. Due to its highly sensitive nature detecting light, the optics plate had to be carefully assembled following a strict assembly and testing procedure. Initially, error tolerances for the mirrors and plate were developed using a computer model, later to be compared to measured values. The engineering decisions made throughout the process pertained to every aspect of the plate, from ensuring the compliance of the engineering drawings to the polishing of the mirrors for testing. The assembly procedure itself was verified at the conclusion using a coordinate measuring machine (CMM) to analyze whether or not the plate was within defined error tolerances mentioned above. This data was further visualized within the document to show that the assembly procedure of the BLAST optics plate was successful. The largest error margins seen were approximately one order of magnitude lower than their tolerated limits, reflecting good engineering judgement and care applied to the manufacturing process. The plate has since been shipped offsite to continue testing and the assembly team is confident it will perform well within expected parameters.