Thermal Analysis of Preliminary Design of Pulsed Plasma Thruster for Multi-Axis CubeSat Attitude Control Applications

Smallsats such as CubeSats have a variety of growing applications in low Earth orbit (LEO), near Earth orbit (NEO), and deep space environments across communications, imaging, and more. Such applications have tight pointing requirements and thus an accompanying need for attitude control systems (ACS) with finer pointing capabilities and longer lifetimes. Current systems such as magnetorquers and reaction wheels have notable limitations. Magnetorquers lose applicability for many deep space applications while the latter is dependent on moving components and cannot be operated independently due to momentum saturation among other limitations. Micro-Pulsed Plasma Thrusters (μPPTs) can be designed for multi-axis control in space. The use of solid Teflon (PTFE) propellant to produce a controllably small impulse within the thrusters can enable increased fine pointing accuracy and precision. In this paper, a preliminary design of an 8-thruster set of breech-fed μPPTs is analyzed through mechanical simulation tools to address challenges posed by miniaturization into a 1U module. Mechanical challenges of miniaturizing a μPPT module are particularly driven by the volume constraint and the associated appropriate mass. Thermal analysis performed using C&R Thermal Desktop, addresses the thermal environment for various use cases, individual component heating, as well as heat transfer through the module. This directly informs component layout recommendations and thermal controls based upon maintaining operational temperature ranges for various use cases. This model as well as fabrication considerations inform material selections for various structures in the preliminary μPPT design. In this paper I will discuss the overall design of the PPT model that has been configured here at Arizona State University by the Sun Devil Satellite Laboratory. I will then discuss the findings of my thermal analysis that was performed using Thermal Desktop.