Development of a Soft Robotic Exosuit for Knee Flexion Assistance

The knee joint has essential functions to support the body weight and maintain normal walking. Neurological diseases like stroke and musculoskeletal disorders like osteoarthritis can affect the function of the knee. Besides physical therapy, robot-assisted therapy using wearable exoskeletons and exosuits has shown the potential as an efficient therapy that helps patients restore their limbs’ functions. Exoskeletons and exosuits are being developed for either human performance augmentation or medical purposes like rehabilitation. Although, the research on exoskeletons started early before exosuits, the research and development on exosuits have recently grown rapidly as exosuits have advantages that exoskeletons lack. The objective of this research is to develop a soft exosuit for knee flexion assistance and validate its ability to reduce the EMG activity of the knee flexor muscles. The exosuit has been developed with a novel soft fabric actuator and novel 3D printed adjustable braces to attach the actuator aligned with the knee. A torque analytical model has been derived and validate experimentally to characterize and predict the torque output of the actuator. In addition to that, the actuator’s deflation and inflation time has been experimentally characterized and a controller has been implemented and the exosuit has been tested on a healthy human subject. It is found that the analytical torque model succeeded to predict the torque output in flexion angle range from 0° to 60° more precisely than analytical models in the literature. Deviations existed beyond 60° might have happened because some factors like fabric extensibility and actuator’s bending behavior. After human testing, results showed that, for the human subject tested, the exosuit gave the best performance when the controller was tuned to inflate at 31.9 % of the gait cycle. At this inflation timing, the biceps femoris, the semitendinosus and the vastus lateralis muscles showed average electromyography (EMG) reduction of - 32.02 %, - 23.05 % and - 2.85 % respectively. Finally, it is concluded that the developed exosuit may assist the knee flexion of more diverse healthy human subjects and it may potentially be used in the future in human performance augmentation and rehabilitation of people with disabilities.