Effect of Fiber Morphology on Tensile Properties of Polypropylene Cement Composites

The main objective of this study is to investigate the effect of polypropylene fiber morphology on the tensile response of cementitious composites. Two proprietary polypropylene fibers manufactured by BASF – MAC 2200CB, a crimped monofilament macro fiber and MF40, a bundled multi filament polypropylene made up of 500 filaments,40-micron diameter each were compared. The stiff structure and crimped geometry of MAC 2200 CB was studied in comparison with the multifilament MF40, which provide a higher surface area and a bundled fiber effect. Uniaxial tensile tests were performed on individual fibers to study fiber strength and failure pattern at three different gage lengths. The interaction of these 2 fibers with cement matrix was studied under varying strain rate, embedded fiber length and matrix mixes by a series of quassi - static fiber pullout tests. Unidirectional filament wound composite laminates were manufactures with the two fibers and only MF40 woven textiles were used to manufacture MF40 textile reinforced composites. The mechanical behavior of polypropylene fiber and textile reinforced cementitious composites subjected to static tensile loading with the effects of fiber type and dosage, textile weave and dosage, matrix formulations, processing techniques etc. is studied. Evolution of distributed cracking mechanism and local strain fields was documented using digital image correlation (DIC) and correlated with the tensile response and stiffness degradation. VIC 3D-7, commercial software developed by Correlated Solutions, Inc. was used to run the DIC analysis for the tensile tests on laminates. The DIC technique was further used for automated determination of crack density, crack spacing, and characterizing damage evolution.